Products

What is Precocnerto?

Preconcerto service is a high added value offered as SaaS (Software as a Service) that lets you manage the information generated by predictive techniques to implement predictive maintenance strategy of quickly and efficiently. In essence we convert data in different formats and from multiple technologies into valuable information for the maintenance manager.

Its function is twofold: on one hand, is a tool for the analyst to improve productivity in the generation of predictive reports on the other hand is a platform for access to information for managers of industrial plant maintenance.

We turn data into information management by reducing costs and improving return on investment, all without heavy investments in hardware or software and the philosophy of pay per use.

The design of the platform with the latest technologies in the "cloud computing" help ensure the future development of the same and to facilitate integration with other information systems.

Why Preconcerto place?

We call electronic reports for years to those made by tools, but these reports are only PDF documents created from word processors, or whatever it is, the paper report as a computer file.

The interesting thing about tools is harnessing the power of use of information that allow databases. From the moment in which the analyst writes the reports, the information is classified into fields and records, allowing subsequent sorting, filtering and archiving the information or even apply statistical tools to data for additional information.

The idea of Precocnerto arises in the service department of our company and have been our best engineers who have shaped this platform, based on his experience as analysts predicting. During the development of this tool also tested a few systems to simulate what would be in the future this platform and thus collect feedback from users. This has allowed the development of such interesting features as the ability to add user comments on the chips and diagnostic cases.

The adoption of these technologies is also a better orientation to the plant technical collaboration between experts and analysts. SaaS avoids further strong initial investments and significantly reduce total cost of ownership (TCO) and greatly improving the return on investment (ROI).

Much more than an interactive report

Preconcerto is much more than a platform for consultation of state information assets is an excellent tool for the reliability engineer, whose main functions are:

• Oversee the execution of inspection routes.
• Know the status of the assets of the plant, by a panel of immediate access to information.
• Access to diagnostic reports of those assets to developing faults.
• Track critical assets, using diagnostic cases that include all inspection reports until the malfunction is corrected.
• Generate reports of state assets, after inspection routes.
• Make comments on diagnostic chips to help the analyst to make more accurate diagnoses.

In addition, as an immediate consequence of using this tool, you will have the following benefits:

• Knowledge of real time asset health.
• Check the quality of work performed by contractors repair machinery to compare data from different areas of the plant or different plants.
• Evaluation of improved processes and machinery designs in the study of failures related to these processes or machinery: root cause analysis.
• Historical analysis of the various modes of failure of assets.
• Compare the performance of different lubricants applied.
• Study of the energy efficiency of electric motors.
• Improved the generation of the baseline in the activities of Commissions and implementation.
• Monitoring the smooth operation of machinery, the type and number of shortcomings.
• Implementation and operation of the service in record time and without investment in computer systems.

For all predictive techniques

Preconcerto encompasses all predictive techniques applied to the assets of the plant. The main predictive techniques applied for monitoring and diagnosis of productive assets are:

• Vibration analysis for rotating machinery.
• Thermographic inspections, monitoring and diagnostics for electrical switchboards, substations, plant ...
• Analysis of lubricating oil, coolant and hydraulic press machinery, alternative, transformers and hydraulic circuits.
• Ultrasonic Inspections, monitoring and diagnostics for steam traps, electrical equipment, bearings ...
• Electrical parameters for monitoring and diagnosis of electrical machines.
• Visual inspection and endoscopic, for all types of assets.
• Ultrasonic thickness measurement, for monitoring the thickness of tanks and pipes.
• Other types of inspections.

Preconcerto are based on the information generated by the analyst from other more specific tools for analysis of different predictive techniques. As the analyst's point of contact between preconcerto and the other applications, there is no incompatibility between prearranged and any predictive tool of any technology and any manufacturer.

Applications in the Cloud

The Precocnerto platform design allows use from any Internet enabled device, whether a PC, Mac, iPhone and iPad or from any browser, either Internet Explorer, Mozilla Firefox, Safari, Chrome, Opera, Camino ...

User-oriented platform

How to access to information is like any other next-generation web application, so you do not need a user manual or training to take full advantage of the predictive platform. The basic concepts on the management of this tool are explained in several short videos that show how to access the application and obtain all the information.

How to work with Preconcerto?

Preconcerto manages the information generated by analysts predictive and facilitates the coordinators and organizers of the maintenance strategy implementation of predictive maintenance or condition based maintenance.

To implement the predictive maintenance strategy, monitoring reports are generated from predictive testing and inspection of assets, on routes of inspection. These routes of inspection may be performed by plant personnel, a local or outsourced staff Preditec/IRM moved to the plant for this task. Inspection techniques are measures of vibration, thermography, ultrasonics, oil analysis, parameters of electric motors, visual inspections ... The tool's flexibility allows its application in continuous monitoring systems as System1 (Bently Nevada), Vibrometer, prognosis, etc already installed in industrial plants. From this information, analysts Preditec / sheets prepared MRI diagnosis of those assets which have been detected any signs of failure. Automatically, you can ask the tool reports the status of the equipment inspected and scheduling repair work for computers that require it.

Teamwork: improved collaboration

If you already have the technology to measure vibration or other predictive techniques, with preconcerto get a better exploitation of information generated from their existing tools. Access to information by all those involved in the process of scheduling maintenance, improves communication between the team and therefore the results. Both the successes, as errors are fully documented for later use when there are similar cases of equipment failures.

Applicable to any maintenance program

Arranged, not only applies to industrial maintenance, but the installation or maintenance of any fleet of vehicles or vessels. The ease with which it introduces and exploits the information, make suitable for use in any maintenance program based on the condition of assets.

Main advantages of Preconcerto

* High value-added services to have the best predictors of market analysts.
* Instant access to the array of health assets and the information generated by predictive techniques, in an easy and structured way.
* Instant publishing of diagnoses. The information is accessible by the user from the same time the supervisor's report validates predictive information for each tab and diagnostic information is published. This allows diagnostics immediately available for the machines on which must take immediate action.
* Two-way communication, the maintenance coordinator receives reports from analysts, but can also add comments about the diagnoses made. This allows teamwork between specialists and experts in plant predictive maintenance.
* Information in database mode, which allows the management of information in your file, according to criteria defined later retrieval and creation of data statistics.
* Unlimited number of users.
Access from any location that has Internet access.
* No purchase necessary software licenses and servers for the application and no maintenance costs Preconcerto user pays only for the reports generated by Preditec / MRI.
* Increased productivity of the analyst who writes the reports, tools to reduce downtime during the drafting of reports.
* Independent of the techniques and technologies applied.
* The classification of diagnoses in database serves as the analysts and users of Precocnerto to generate a powerful database of knowledge that will aid in troubleshooting from historical cases.
* Diagnoses and supervised by experts certified analysts.
* Applicable to any plant or plant.

Why implement predictive maintenance strategy

The application of predictive maintenance strategy brings huge savings to companies that have successfully managed to implement condition based maintenance in all assets in which it is possible. The postponement of scheduled maintenance when it is not strictly necessary, not only avoids unnecessary costs to repair equipment that is in perfect condition, but also avoids damage during maintenance.

The correct application of the predictive strategy saves millions of euros in process plants, power plants and other industries. Turning data into real information on the status or health of the assets is the key to its success.



For more information

Request a demonstration of prearranged now using this form or send a message to info@preditec.com.